Getec Industrial is a manufacturer of turnkey extruded aluminum products, including aluminum extrusion design, aluminum die casting, high performance heat sinks, and manufacturing custom shapes. As turnkey aluminum extrusion manufacturers, we provide quality products that are RoHS compliant. Getec’s goal is focused on exceeding customer expectations.
Since the design of the product—which is based on its intended use—determines many of the final production parameters, the aluminum extrusion process actually starts with the design phase. Choosing the right alloy to be extruded will depend on factors like machinability, finishing, and usage environment. Its form and, consequently, the die that shapes it will be designed according to the profile’s function.
The aluminum material from which profiles are extruded, billet, is used to start the actual extrusion process once the design questions related to aluminum extrusion have been addressed. Heat is required to soften the billet before extrusion. The heated billet is put into the extrusion press, a strong hydraulic machine that creates the desired shape by the softened metal being forced through a die into a precise opening by means of a ram.
This is a rudimentary explanation of the most widely used technique nowadays, direct extrusion. A comparable method, but with some significant variations, is indirect extrusion. The die remains stationary during the direct extrusion process, and the alloy is forced through the die’s opening by the ram. Within the hollow ram, which enters the stationary billet from one end in the indirect process, the die is contained. The metal is forced to flow into the ram, taking on the shape of the die in the process.
Some have compared the extrusion process to trying to squeeze toothpaste out of a tube. The paste accepts the round shape of the opening as it emerges when pressure is applied at the closed end. It is then forced to flow through the open end. The paste will come out as a flat ribbon if the opening is flattened. Complex openings can result in complex shapes. For instance, bakers decorate cakes with intricate bands of icing using a variety of shaped nozzles. They are creating forms that are extruded.
Interested in high-quality, turnkey extruded aluminum products tailored to your specific needs? At Getec Industrial, we specialize in providing comprehensive solutions in aluminum extrusion design, aluminum die casting, high performance heat sinks, and manufacturing custom shapes. Our commitment to quality and RoHS compliance ensures that you receive products that not only meet but exceed your expectations.
If you’re ready to discuss your project requirements or have any questions about our aluminum extrusion and manufacturing processes, our team of experts is here to assist you. Whether it’s selecting the right alloy, understanding the design process, or exploring our range of services, we’re committed to providing you with the information and support you need.
Call us at (888) 999-8499, email us at sales@getecna.com, or fill out our easy-to-use online form to learn more.
