Extrusion manufacturing, a process that involves the extrusion of a material through a die, is one of the most common manufacturing methods in the industry. It produces large-scale parts from aluminum or steel with high precision and consistency.
Many companies choose aluminum extrusion turnkey manufacturing when they want to change their processes or create new products because it provides them with the ability to deliver consistent, high-quality products. Many companies are now investing in this process because it has proven itself time and time again as an effective way to produce innovative products at low costs.
Aluminum is a widely used metal, and the castings made from aluminum are mostly found in cars, airplanes, buildings, appliances. It has been used for more than 100 years in die casting. The casting process involves melting the aluminum to form molten metal that is then poured into a pre-made mold to create the desired shape.
When the liquid metal solidifies, it shrinks and cools down, leaving the material in its final form with sharp edges and a smooth surface. Prototypes from aluminum cast use a die to check how well a product works and creating a working model before a full manufacturing run of the product.
Aluminum Extrusion is the process of extruding aluminum from molten metal. In the first step, alloys are melted in a crucible and added to the molten aluminum bath. The alloy melts because it reacts with aluminum. The alloy metal is forced into a mold cavity to make an ingot and then sliced into sheets or rods. The resulting product can produce various angles, bars, channels, I-beams, pipes, and tubes.
Aluminum extrusion is widely used in aerospace, automotive, construction, and manufacturing for building aircraft or cars.
Getec’s team of engineers and technicians are involved in designing aluminum extrusion to make sure that there is no compromise in quality. The Getec team will choose the appropriate aluminum alloy based on the design and manufacturer of the extrusion. The extrusion will go through a series of transformations that are necessary to create a finished product.
One of the first steps in the extrusion process is deciding what product you plan to produce. This is one of the first steps in a manufacturing process that starts with discussing how your product will be used.
The extrusion process, from an idea to a physical product, has many stages and steps. Many of these come with challenges, but they can overcome these without much hassle. They range from idea generation and design to marketing and finance. Once they are covered, production may start on time and go smoothly until it reaches completion.
The speed of creating an aluminum alloy prototype has made this the standard for several industries.
The aluminum extrusion industry is seeing significant growth because of increasing demand from industrial-related companies and consumers. Give us a call at 888-999-8499, contact us online, or send us an email at sales@getecna.com and talk to one of our thermal management solutions specialists.
